Plastic shredder shell mould

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Product Description

As the professional manufacture, we would like to provide you high quality Plastic shredder shell mould. And we will offer you the best after-sale service and timely delivery.Plastic shredder shell mould have many accessories, we will according to the shredder type to decide how many mould to make. we have willing with our customers, low price and high quality.

Product Detail

As the professional manufacture, we would like to provide you high quality Plastic shredder shell mould. And we will offer you the best after-sale service and timely delivery.

Plastic Shredder Shell Mould Feature

Mould Steel: H13

Mould Plate: C50

Steel Heat treatment: nitride

Runner: Hot Runner

Cavity: Single cavity

Ejector system: hydraulic

Surface treatment: Glossy

Delivery time: 45 days

Mould life: 500,000 shots

Plastic Shredder Shell Mould Main QC Procedure

Quality is the life of a successfully enterprise. We have obtained our quality management system to ensure our production procedures totally with international standard. In addition, inspection centers and strict procedures are the indispensable support for our quality inspection.

We are sure that high quality products will greatly make our customers satisfied through quality management in all aspects.

QC list:

*Document and data check

*Design optimize control

*Steel hardness inspection

*Electrodes inspection

*Core and cavity steel dimension inspection

*Pre-assembly inspection

*Trail report and samples inspection

*Pre-shipment final inspection

*Mould package inspection

Plastic Shredder Shell Mould Structure

We afraid of the sink mark on the plastic products,especially the location in screw and rib. The best method to solve is reduce the thickness of the screw 0.8-1mm.

PP products demould slope must be more than 1°.Ejector rod had be better design near around the product.

Purifier Mould always has Insert,we call insert molding.

Insert molding involves molding plastic around a core or “insert”. Most often, the insert is a metal object, such as a pin, blade, threaded rod, electrical contact, wire, and others.

Insert molding parts

Below are examples of insert molded parts. The serts could be metal like brass ect.

How insert molding works?

1. A custom-built mold is loaded with inserts. Inserts may be loaded robotically or manually.

2. Molten plastic is injected into the mold.

3. Upon cooling, the mold opens and the components are removed.

4. Components are separated from the sprues and inspected.

Notes: insert molding can be processed via both horizontal and vertical clamp molding machines, most of Plastic shredder shell mould have insert accessories.

Pros and cons for insert molding

Pros:

Reduced assembly costs

Reduced size and weight

Improved component reliability

Improved part strength and structure

Enhanced design flexibility

Cons:

High unit pricing

High defect rate in multi-pins parts

Alternative solutions for insert molding

Instead of threads inserts, you can tape the threads with screws naturally.

Mould Packing Details

1.Checking Plastic shredder shell mould component.

2.Cleaning mould cavity/core and spread slushing oil on the mould.

3.Cleaning mould surface and spread slushing oil on the mould surface.

4.Put into a wooden case.

5.Transport by container.

FAQ

Q: 1 Are you trading company or manufacturer ?

A: We are factory.

Q: 2 Where is your factory located?

A: Our factory is located in Huangyan, Taizhou city, Zhejiang Province, China.One hour from Taizhou airport by car, 15 minutes from train station to our factory.

Q: 3. How to go to your factory?

A: You can come to our city by flight, bus or train.

It takes 2 hours by flight from Guangzhou to our city.

It takes 3.5 hours by train from Shanghai to our city.

It takes 1 hour by bullet train from Ningbo to our city.

Q: 4.How about quality control in your factory?

A: We believe "Quality is above everything". We have professional team to control the quality. Our QC team mainly do the following procedures:

A) Design Optimize control
B) Mould steel hardness Inspection
C) Mould assembly Inspection
D) Mould trial report and samples Inspection

E) Final inspection for mould & packing before shipmentIf you have another question, pls feel free to contact us as below:

Q:5. If I provide you 3d drawing of my product, can you quote the price & make the mould as per the 3d drawing?

A:Yes. DWG, DXF, STEP, IGS and X_T files can all be used to quote price, make mould as per your models - This can save time and money in producing your parts.

Q: 6. What type of plastic material is best for my design/component?

A: Plastic Materials selection depends on the application of your product. We will give you some suggestion after we checked the function of your component. And we can make the mould trial with different material according to your requirement